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www.ColoradoClassicBroncos.com :: View topic - Digger's '69 Build Thread
www.ColoradoClassicBroncos.com
http://coloradoclassicbroncos.com/

Digger's '69 Build Thread
http://coloradoclassicbroncos.com/viewtopic.php?f=3&t=5420
Page 9 of 16

Author:  Digger [ Sat Apr 09, 2016 11:37 pm ]
Post subject:  Re: New Member 69

Wiper upgrade was straight forward, but it sucks trying to find small pin style 14" blades.
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I had to straighten out one of the bends to make it match the other arm and fit the windshield
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And 4 quick and dirty spring retainers.
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Author:  phyler [ Sun Apr 10, 2016 7:26 am ]
Post subject:  Re: New Member 69

That tire carrier is awesome. Again, you do some sick work.

Sent from my Venue 8 7840 using Tapatalk

Author:  Jesus_man [ Mon Apr 11, 2016 7:54 am ]
Post subject:  Re: New Member 69

You have all the cool toys!

Author:  Justin [ Mon Apr 11, 2016 8:56 pm ]
Post subject:  Re: New Member 69

Nice! I have tool envy. Wait, that sounds bad...

Author:  Digger [ Fri Jun 10, 2016 11:23 pm ]
Post subject:  Re: New Member 69

Getting back at it after Super Celebration. During the road trip to TN and back, I really learned how much I disliked the original cam that came with the engine. It was just too hot for a street-driven truck. After some research and discussion with Viperwolf, I ordered this:
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Saying Good-bye to a few components under the hood.
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I tore the engine down and replace valve stem seals while it was apart.
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New Cam:
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Going back together
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She's alive!

Author:  Digger [ Fri Jun 10, 2016 11:24 pm ]
Post subject:  Re: New Member 69

While everything was apart, it was time to a brake upgrade:
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Wish me luck. This is going to be a tight fit and I'm trying not to permanently modify the hydroboost unit.
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Author:  Kinder [ Sat Jun 11, 2016 4:17 am ]
Post subject:  Re: New Member 69

Good luck!

Author:  Digger [ Thu Jun 16, 2016 11:52 pm ]
Post subject:  Re: New Member 69

Got to work making brackets for the hydroboost
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Made a new master cylinder pushrod since the hydroboost doesn't include one.
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Fittings and hose showed up from Speedway.
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All assembled
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Installation
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Breather / Fill vent was going to be in the way and was redundant anyhow, so I turned out a quick fill plug.
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Author:  Kinder [ Fri Jun 17, 2016 5:37 am ]
Post subject:  Re: New Member 69

Looks great, how thick is the sheet steel used in the firewall bracket?

Author:  akaFrankCastle [ Fri Jun 17, 2016 8:34 am ]
Post subject:  Re: New Member 69

Amazing work.

Author:  Digger [ Fri Jun 17, 2016 9:38 am ]
Post subject:  Re: New Member 69


Author:  cravenbronco [ Fri Jun 17, 2016 1:03 pm ]
Post subject:  Re: New Member 69

Very nice and clean looking

Author:  Digger [ Mon Jun 20, 2016 10:39 pm ]
Post subject:  Re: New Member 69

Yee Haw! We have brakes!! And whoa buddy, hydroboost is AWESOME! Nothing like being able to lockup 37s on command.

The last bit of work was plumbing the power steering lines and brake lines, then bleeding out both systems.


GM power steering O-ring to -6AN adapters. Both the hydroboost unit and Saginaw steering gear use a M18x1.5 on the input and M16x1.5 output. The Saginaw pump uses a M16x1.5 on the output.
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Pedal feel is very good. Not too heavy, not too light.

Author:  Jesus_man [ Mon Jun 20, 2016 11:10 pm ]
Post subject:  Re: New Member 69

You are just a computer, a high pressure fuel pump, and some injectors away from having modern performance in a classic body!

Author:  mickphatmac [ Tue Jun 21, 2016 8:14 am ]
Post subject:  Re: New Member 69

T h a t ' s Awesome!!!

"Breather / Fill vent was going to be in the way and was redundant anyhow, so I turned out a quick fill plug."

SHOW-OFF!!!!!

BTW, That Hydroboost looks Soooo much better than that Big, Fat, Ugly Brake Booster! :laughing2:

Author:  Justin [ Tue Jun 21, 2016 6:24 pm ]
Post subject:  Re: New Member 69

Looks great! I may need to "borrow" your idea for the mounting bracket to get mine to clear the intake when I go EFI.

Author:  D&D72 [ Tue Jun 21, 2016 8:22 pm ]
Post subject:  Re: New Member 69

So, whats the status on your TBI? Been quite a while since we have seen an update on that. Everything else is amazing!

Author:  Digger [ Wed Jun 22, 2016 8:31 am ]
Post subject:  Re: New Member 69


Author:  Digger [ Wed Jun 22, 2016 8:35 am ]
Post subject:  Re: New Member 69


Author:  D&D72 [ Thu Jun 23, 2016 2:13 am ]
Post subject:  Re: New Member 69

Cool. looking forward to it almost as much as you!

Author:  Digger [ Wed Jun 29, 2016 10:34 pm ]
Post subject:  Re: New Member 69

Goodbye carburetor.
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TBI unit vs Holley
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Pulled out the fittings for the carb install
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Dropped on TBI unit and plumbed fuel lines to the regulator block
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Punching holes for the computer
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The computer needed to be mounted to its front face with the AMP connector sticking through the firewall. This required some spacers be made.
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Installed
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Not fancy, but this was my quick and dirty way of routing the large wideband O2 connectors through the body and mounting the wideband controller. I'll go back and make a proper mount later, but this works for now.
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Pulled the exhaust and welded in the O2 bung
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Author:  Digger [ Wed Jun 29, 2016 10:39 pm ]
Post subject:  Re: New Member 69

A whole lot of wiring.
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I got some cage-mounted mirrors for my birthday. If I get this thing running, I'll be running doorless this summer.
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I pulled the MSD distributor out and locked out the mechanical advance
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Uploading the latest firmware to the Microsquirt
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After verifying all the sensors worked, I test fired the engine. It's wasn't smooth, but everything was working, so I loom-tube'd the wiring and locked everything down
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Now I'm in the tuning phase, but I appear to be fighting a bad idle air valve. Even with power removed, it still won't suck the valve shut and the engine is idling at 1100 rpm. I messed around with an adjuster screw on the IAC, but is doesn't help much. The engine at least is running smooth at one point on the map, but until I get this idle valve resolved, I'm stuck.

Author:  mickphatmac [ Wed Jun 29, 2016 11:11 pm ]
Post subject:  Re: New Member 69

Damn you do good work!

So seriously, is there anything you can't weld, engineer, make, fabricate, wire, etc!!!???

So jealous!

Author:  Jesus_man [ Thu Jun 30, 2016 1:23 am ]
Post subject:  Re: New Member 69

More info on the mirrors please!!

the TBI set up looks good so far. Some tuning to smooth it out or??

Author:  Digger [ Thu Jun 30, 2016 10:02 am ]
Post subject:  Re: New Member 69


Author:  Digger [ Wed Nov 16, 2016 11:35 pm ]
Post subject:  Re: New Member 69

Ugh, bumpers. I'm low on ideas

I'm trying to make something cool, something different, something functional. There is not a lot of innovation with bumpers, plus there are too many directions to go.

Here is where it sits tonight. It's rough, but hopefully getting somewhere.

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Author:  Jesus_man [ Thu Nov 17, 2016 4:03 pm ]
Post subject:  Re: New Member 69

What is your main structure going to be? Are you breaking plate or welding pieces together? Your design looks great, but I'm worried about strength between the frame rails.

Author:  Kinder [ Thu Nov 17, 2016 4:17 pm ]
Post subject:  Re: New Member 69

I'm happy to see a 8274 rendered! I've always wanted to see a modern design incorporating it, the '70s stuff is ugly.

Author:  Digger [ Thu Nov 17, 2016 10:12 pm ]
Post subject:  Re: New Member 69


Author:  Rox Crusher [ Fri Nov 18, 2016 8:04 am ]
Post subject:  Re: New Member 69

I like the looks of it so far

I was thinking those front corner pieces were going to be made out of machined aluminum, like a fairlead kind of look

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