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www.ColoradoClassicBroncos.com - View topic - Super easy pilot bearing/bushing removal.
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 Super easy pilot bearing/bushing removal. 
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Post Super easy pilot bearing/bushing removal.
This is too cool not to share. I just used the "bread" method of removing the pilot bushing in my Bronco. Since I'm gluten free, and don't have bread around the house, I adjusted the recipe and replaced bread with wet crumpled up pieces of paper.

First take a 3/8" extension, and add electrical tape, until it fits snugly inside the pilot bushing. The first wrap of tape should be sticky side out, so the tape plug can slide up and down on the extension.

P1010228.JPG

Then fill the space behind the pilot bushing with wet pieces of paper (or the soft white part of bread - no crusts).

P1010229.JPG

Then fit the extension & plug into the bearing and whack it with a BFH. I had to keep adding paper, as it was compressed, but it slowly started working the bushing out.

P1010230.JPG

P1010232.JPG

You can use grease in place of bread/paper, but I can imagine the extra mess, especially if your e-tape plug doesn't fit just right.


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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
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Tue Aug 28, 2012 7:28 pm
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Post Re: Super easy pilot bearing/bushing removal.
Very cool, wish I would have know this about two years ago when I was trying to get one out.

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Tue Aug 28, 2012 7:32 pm
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Post Re: Super easy pilot bearing/bushing removal.
Thats a good idea! Ive done that with grease, but good Lord it was a mess.


Wed Aug 29, 2012 7:53 am
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Post Re: Super easy pilot bearing/bushing removal.
Grease was the first thing I read to use, and I was ready to do it. Glad I kept reading a little longer.

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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Wed Aug 29, 2012 8:16 am
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Post Re: Super easy pilot bearing/bushing removal.
Using grease is pretty simple and not that messy. I have used that previously befor efinally spending the money on a good puller.

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Wed Aug 29, 2012 9:03 am
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Post Re: Super easy pilot bearing/bushing removal.
Mine came out really easy with a rented 3-arm puller. I read many methods like that and glad it worked for you Chad. I love these little tricks!

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Thu Aug 30, 2012 9:09 am
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Post Re: Super easy pilot bearing/bushing removal.
Ya I almost always use grease, works fine for me and if your punch is just the right size it's quick with no mess

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75' bronco, 302, carb'd for now, i'm gathering parts for efi, 3g alternator, saginaw pump, 4x4x2 box, fw hp44, fw 9", N.P. 435 w/ gearbanger shifter, twin stick'd dana 20, 2" BL, 5.5" wildhorses lift, and 35" km2's


Thu Aug 30, 2012 7:40 pm
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Post Re: Super easy pilot bearing/bushing removal.
Same here with the grease trick. Never thought about bread or wet paper but I can see that all you need is something to occupy the space. Good tip Gunni.

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Sat Sep 01, 2012 3:00 pm
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Post Re: Super easy pilot bearing/bushing removal.
Last I did mine, I used axle grease and a dowel rod. Think I will be using bread/paper next time.

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Thu Sep 06, 2012 9:36 pm
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