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www.ColoradoClassicBroncos.com - View topic - ZF trans over haul
It is currently Fri Apr 19, 2024 1:23 pm



Reply to topic  [ 5 posts ] 
 ZF trans over haul 
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Post ZF trans over haul
Hey guys I was wondering if any of you guys have experience with rebuilding the ZF 5 speed & how difficult are they to do.


Mon Sep 18, 2017 7:40 pm
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Location: Erie
Post Re: ZF trans over haul

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1975 Ranger Edition that I've had longer than I've been without it.


Mon Sep 18, 2017 8:48 pm
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Post Re: ZF trans over haul
It's not a hard transmission to work on, in fact I found the layout to be very serviceable.

That said, a full rebuild takes a handful of special tools. Here is a good online tutorial:


There are .pdf's online of the S5-42 / 47 service manual. I would suggest grabbing a copy and read through it to understand the scope of the job.

I haven't tore mine all the way down, but far enough to replace some bad bearing and seals.

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Cummins R2.8 diesel, ZF5, AtlasII, HP44/BB9, ARBs, coiled / linked suspension, 37" KO2s, full cage, bumpers, etc.
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Mon Sep 18, 2017 9:45 pm
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Post Re: ZF trans over haul
Mine was easy! Pulled it, dropped it off at a shop and picked it up a week later! For me it just made good sense to do this and I found a great shop that did it for a reasonable price.

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1973 Bronco, 351 SEFI, Locked, discs, 35's ZF-5spd and Atlas 4spd. 235:1 Crawl Ratio. It may be ugly, but it's slow.
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Tue Sep 19, 2017 9:28 am
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Post Re: ZF trans over haul
Thanks Digger that's a good start I will do more to educate myself on the process. I think I have all the pullers required.


Tue Sep 19, 2017 6:36 pm
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