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www.ColoradoClassicBroncos.com - View topic - 75 Axle upgrade ***PIC ADDED****
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 75 Axle upgrade ***PIC ADDED**** 
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Post 75 Axle upgrade ***PIC ADDED****
So im going to start a build thread and take pictures and such throughout. Here is what I have planned....

Front axle:
1997 Dana 60 front ball joint axle cut down 5" on the long side. 64" wms to wms
Detroit 35 spline locker
4.88 gears
chromo stub shafts 30 spline
30 spline warn hubs
shortened and resplined long side axle shaft
custom built radius arms with ballistic joints and heim joints
stretch front 2"
HD front diff cover

Rear Axle:
Strange nodular iron center section n2206
35 Spline detroit locker
35 spline axles
Strange Daytona pinion support
new 4.86 gears
wrap trap from wild horses
1350 yoke


39.5 " iroks on 17" beadlock wheels

On board air
Psc or Howe steering pump










Thiw was the deconstruction and re welding of the inner C back on


Last edited by trei75bronco on Mon Jun 17, 2013 1:30 pm, edited 2 times in total.



Fri Jun 14, 2013 5:46 am
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Post Re: 75 Axle upgrade
Very nice list, I'll be following along.

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Fri Jun 14, 2013 8:51 am
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Post Re: 75 Axle upgrade
Looking forward to this!

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75' bronco, 302, carb'd for now, i'm gathering parts for efi, 3g alternator, saginaw pump, 4x4x2 box, fw hp44, fw 9", N.P. 435 w/ gearbanger shifter, twin stick'd dana 20, 2" BL, 5.5" wildhorses lift, and 35" km2's


Fri Jun 14, 2013 10:32 am
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Post Re: 75 Axle upgrade
Sounds awesome!

Check out Great Lake Offroad for the diff covers.

I know it's a fair bit more money, but maybe look at some used Hi-9's as well? Your 60 is already HP right?

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1973 Bronco, 351 SEFI, Locked, discs, 35's ZF-5spd and Atlas 4spd. 235:1 Crawl Ratio. It may be ugly, but it's slow.
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Mon Jun 17, 2013 6:38 am
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Post Re: 75 Axle upgrade
Parts I have bought and bartered for



Detroit Locker for Dana 60 thank you for the steering box:)



Here are the arms I will be using



Stub shafts



Warn hubs used but this crap is adding up



Diff cover used but will clean up



35 Spline Detroit for the rear


Strange Nodular center

Also have all new ball joints bearings races and seals but if you have never seen one I will shoot u a picture

On its was is a Daytona pinion support and install kit:)


Mon Jun 17, 2013 10:27 am
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Post Re: 75 Axle upgrade ***PIC ADDED****
Looking good Trei!

While you've got that D60 out, make sure and run some extra bead around the housing/tube area and/or redo all the plug welds. 0700 on Day two in Moab this year I was welding that together on Robs rig, after he spun the tube. Worked the rest of the week, but the Rediwelder isn't as easy as in the garage with the MIG.

You might want to consider one of those pinion yoke driveshaft protector things. You are going to hit that thing a couple times.

What size joints are you going with, 1310 or 1350s?
Joe

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'70 Bronco, MAF 5.0, NP435, D44/9", 4.10s, 33" MT/Rs, PS/PB
'71 Bronco, HP D60, Hi-9, 5.38/ARBs, 101" WB, 408 Stroker, AOD, Atlas, 40" MT/Rs, PiMP EFI.
'78 F150 SWB/Stepside/4WD, 351W/4R100/NP205, 35" KM2s, under const...
'81 Coachman Caper XL MH, 4WD, EFI 460/ZF/BW1356, D44/Sterling, 4.10s/35s, under const...
'83 Bronco, D60/Sterling, 5.13/ARBs, MAF EFI 351W/ZF/BW1356, 37" MT/Rs.
'12 Buggy, HPD60, Hi-9, 4.10s, Explorer 5.0, Atlas 4-speed, my chassis, EB skins.
And the latest project is a '99 Ranger Extra-Cab, custom frame/tube work, on 40s...


Thu Jun 27, 2013 10:17 am
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Post Re: 75 Axle upgrade ***PIC ADDED****


Fri Jul 05, 2013 12:15 am
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Post Re: 75 Axle upgrade ***PIC ADDED****
Got the dana 44 out today.. dana 60 is getting ready to be mocked up


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Sun Jul 07, 2013 9:08 pm
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Post Re: 75 Axle upgrade UPDATED


New DOM for steering and panhard bar



17x9 Cragar Soft 8 wheels



DOM for lower links 2" 1/4 wall



Heims for Radius arms and Johhny Joints



9" in place new u bolts and spring perches



Radius arm brackets all welded up



39.5x13.5x17 Bias ply IROK tires



Big meats



9" painted and ready


Sun Jul 28, 2013 8:01 pm
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Post Re: 75 Axle upgrade ***PIC ADDED****


DAna 60 mock up



Sun Jul 28, 2013 8:46 pm
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Post Re: 75 Axle upgrade ***PIC ADDED****
How are you doing the radius end of the shock mounts?


Sun Jul 28, 2013 9:19 pm
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Post Re: 75 Axle upgrade ***PIC ADDED****
Im going to.weld a shock tab to the top see how it works


Sun Jul 28, 2013 9:28 pm
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Post Re: 75 Axle upgrade ***PIC ADDED****
What do your frame brackets look like? You'll have a nice setup when you're done!

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1973 Bronco, 351 SEFI, Locked, discs, 35's ZF-5spd and Atlas 4spd. 235:1 Crawl Ratio. It may be ugly, but it's slow.
http://www.ucora.org


Mon Jul 29, 2013 1:24 am
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Post Re: 75 Axle upgrade ***PIC ADDED****
Ruffstuff brackets


Mon Jul 29, 2013 7:25 am
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Post Re: 75 Axle upgrade ***PIC ADDED****
looking great dude.. going to be a great setup.

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Mon Jul 29, 2013 8:17 am
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Post Re: 75 Axle upgrade ***PIC ADDED****


Mon Jul 29, 2013 8:33 am
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Post Re: 75 Axle upgrade ***PIC ADDED****
I hope I can convince somebody to come by once I have all the links tacked up


Mon Jul 29, 2013 8:34 am
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Post Re: 75 Axle upgrade ***PIC ADDED****


Mon Jul 29, 2013 8:35 am
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Post Re: 75 Axle upgrade ***PIC ADDED****
I'll come by, I'd love to check it out since I believe this is in my future.

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Mon Jul 29, 2013 9:12 am
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Post Re: 75 Axle upgrade ***PIC ADDED****


Mon Jul 29, 2013 9:19 am
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Post Re: 75 Axle upgrade ***PIC ADDED****
No I can weld.fine im concerned about geometry and pinion angles.


Mon Jul 29, 2013 11:07 am
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Post Re: 75 Axle upgrade ***PIC ADDED****
JD cousin is setting up my gears down in Parker. Should be ready in a week to a week and a half.


Mon Jul 29, 2013 12:29 pm
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Post Re: 75 Axle upgrade ***PIC ADDED****

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1973 Bronco, 351 SEFI, Locked, discs, 35's ZF-5spd and Atlas 4spd. 235:1 Crawl Ratio. It may be ugly, but it's slow.
http://www.ucora.org


Tue Jul 30, 2013 12:19 am
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Post Re: 75 Axle upgrade ***PIC ADDED****
Im thinking about a similar mount as your on the outside . I will need to decide on a lower or upper mount however..


Tue Jul 30, 2013 1:24 am
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Post Re: 75 Axle upgrade ***PIC ADDED****
Do you sleep? LOL!

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1973 Bronco, 351 SEFI, Locked, discs, 35's ZF-5spd and Atlas 4spd. 235:1 Crawl Ratio. It may be ugly, but it's slow.
http://www.ucora.org


Tue Jul 30, 2013 1:25 am
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Post Re: 75 Axle upgrade ***PIC ADDED****
Nope. Wonders of new baby and im a freak


Tue Jul 30, 2013 9:55 am
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Post Re: 75 Axle upgrade ***PIC ADDED****
My axles came last week and I have most of my disc brake parts ready to go on the housing. Bob got me hooked up at discount tires to get my iroks mounted note to self iroks are directional :-)Still waiting on the axles to get done. Cant seem to get a answer when they will be done.. little worried about 3k worth of parts sitting on a shop floor. Anyone know another place to get axles setup. I may need to go pick them up this week if I cant get a answer...


Wed Aug 07, 2013 9:06 pm
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Post Re: 75 Axle upgrade ***PIC ADDED****
My cousin not coming thru on the axles?? I might be able to dig into it a little more if you need me to... I was hoping he'd be doing it as a side job? maybe he is and that's why it's not done??

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1973 Bronco, 351 SEFI, Locked, discs, 35's ZF-5spd and Atlas 4spd. 235:1 Crawl Ratio. It may be ugly, but it's slow.
http://www.ucora.org


Thu Aug 08, 2013 6:06 am
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Post Re: 75 Axle upgrade ***PIC ADDED****
Im sure your right JD. It's cool just worried about my parts. I set everything on the floor of his shop and I trust him but thats alot of money in lockers and gears etc.. its all good I will text him tiday


Thu Aug 08, 2013 6:15 am
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Post Re: 75 Axle upgrade ***PIC ADDED****
I'd be happy to do a little prodding man. I understand. I trust Ty, but I have not even been to his shop or met any co-workers.

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1973 Bronco, 351 SEFI, Locked, discs, 35's ZF-5spd and Atlas 4spd. 235:1 Crawl Ratio. It may be ugly, but it's slow.
http://www.ucora.org


Thu Aug 08, 2013 6:21 am
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