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www.ColoradoClassicBroncos.com - View topic - build thread from the wind tunnel
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 build thread from the wind tunnel 
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Post Re: build thread from the freezer
Awesome!! Cant wait to see it moving again like Justin's rig.

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1973 Bronco, 351 SEFI, Locked, discs, 35's ZF-5spd and Atlas 4spd. 235:1 Crawl Ratio. It may be ugly, but it's slow.
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Fri May 27, 2016 12:07 am
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Post Re: build thread from the freezer
Thanks guys. Hopefully with this 3 day weekend coming up, I can really start finishing parts of this project. Its starting to feel like a bunch of small "projects" need done now. But still a lot to do.

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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Fri May 27, 2016 7:25 am
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Post Re: build thread from the freezer
I kept being surprised at how long all those little details took to do them right.


Fri May 27, 2016 9:20 am
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Post Re: build thread from the freezer
It's starting to get to me. I think I'm rounding the corner and then slam into a brick wall, again. I have to make everything for this truck at this point. I can't wait to take one apart & put it back together 'stock'.

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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Fri May 27, 2016 12:53 pm
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Post Re: build thread from the freezer

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Fri May 27, 2016 1:07 pm
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Post Re: build thread from the freezer
Making it yourself is harder.

I make beat up crap look good for a living. Lol.

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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Fri May 27, 2016 2:26 pm
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Post Re: build thread from the freezer

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Fri May 27, 2016 5:06 pm
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Post Re: build thread from the freezer
Making steady progress, but I've been bad about pics & posting up.

The front cage is basically finalized & removed for finish welding & paint.

New battery location in cowl is boxed in.

DSCN7868.JPG


Gas lines & pumps, brake lines, tank filler & vents all plumbed (new filler neck location), vents for axles are run.

DSCN7861.JPG

DSCN7867.JPG

DSCN7849.JPG

I adjusted the Atlas crossmember up just a bit, and finalized the driveline placement. Transmission crossmember is built. Both are finish welded, and just need a little trimming and paint.

DSCN7872.JPG

DSCN7895.JPG

I've started bracing up the floor with 1"x 1/8" square, and building a basic framework from 1/4" round to get the floor's shape.

DSCN7891.JPG


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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Tue Jun 21, 2016 10:43 pm
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Post Re: build thread from the freezer
Keep at it Chad!! I hope you get to enjoy this hard work THIS summer!

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1973 Bronco, 351 SEFI, Locked, discs, 35's ZF-5spd and Atlas 4spd. 235:1 Crawl Ratio. It may be ugly, but it's slow.
http://www.ucora.org


Wed Jun 22, 2016 12:52 am
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Post Re: build thread from the freezer
Thanks, I think a few more weeks will put me very close.

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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Wed Jun 22, 2016 7:21 am
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Post Re: build thread from the freezer
Looks like you're making good progress! I like your strategy of using 1/4" round rod for shaping the body.

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Cummins R2.8 diesel, ZF5, AtlasII, HP44/BB9, ARBs, coiled / linked suspension, 37" KO2s, full cage, bumpers, etc.
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Average 23.5 mpg, Best tank: 25.1 mpg


Wed Jun 22, 2016 8:27 am
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Post Re: build thread from the freezer
Chad, I missed some of these latest updates.

It's looking great.

You'll be ready to battle the rocks in no time !

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1977 Sport, 351w OBDII EFI motor, 4R70W auto, 4:88 gears, ARB lockers, 3.5" suspension, 33" tires.


Wed Jun 22, 2016 9:01 am
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Post Re: build thread from the freezer
looks good dude, get it done!

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1976 Bronco "Green, Yellow, whatever", 1969 Bronco "Red", 1972 Bronco Stocker "Kind of Blue/Grayish"


Wed Jun 22, 2016 11:09 am
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Post Re: build thread from the freezer
Thanks guys.

This has been a real battle. It's been kicking my ass lately (for the last couple months really). It's nice to see it coming together, and getting things right & finished. I actually set my seats & center console back in the truck for a few minutes over the weekend. It felt pretty good.

Currently my goal is to finish drilling the frame for my tcase mount. On the driver's side, it's plated with 3/16", and on the passenger side I'm sleeving the frame with pipe. The trans mount is done. Hopefully, tonight, the tcase mount will be too. Then I need to add some metal to the notch in my frame. Less for strength, more to keep water, mud, etc from collecting & rusting. Then, in theory, work on my frame should be done. Then back to the floor.

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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Wed Jun 22, 2016 12:14 pm
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Post Re: build thread from the freezer


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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Sun Jun 26, 2016 10:01 pm
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Post Re: build thread from the freezer
Wait, when did I miss the doubler in front of the Atlas?

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Mon Jun 27, 2016 7:38 am
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Post Re: build thread from the freezer
No separate doubler. It's actually the 2.7:1 reducer that adds the extra gears making a regular Atlas an Atlas 4 speed.

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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Mon Jun 27, 2016 7:42 am
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Post Re: build thread from the freezer
Cool! I'm an Atlas newb. I do like the skeletal look of the 1/4 round, I'll remember it for future projects.

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Mon Jun 27, 2016 7:44 am
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Post Re: build thread from the freezer
Some action shots of the tunnel cover build

DSCN7925.JPG

DSCN7928.JPG

Finished product

DSCN7935.JPG

DSCN7936.JPG

The center console is about 1" higher than it used to be, but feels pretty good. Floor is stiff & has no real noticeable flex.

DSCN7929.JPG

Pulled the top & cage. Finishing patches & prepping for Al's HNR & bed liner. Might be putting it on this weekend. Planning to do the cowl & new battery location, rear wheel wells & tub. I'm going to do a medium gray bedliner.

DSCN7934.JPG

DSCN7937.JPG


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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Wed Jul 06, 2016 10:44 pm
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Post Re: build thread from the freezer
Nice work. Did you make the tunnel cover removable or is it welded in? Also- did you omit your heater for the new battery location?

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69 Wagon, 351W, Explorer EFI & Serpentine, ZF5, 35" tires, 3.5 SL, 2 BL, WARN 8274


Wed Jul 06, 2016 10:51 pm
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Post Re: build thread from the freezer
It's welded in. With 2 floor crossmembers cut out, welding it in added needed strength.

I still have a heater, just no fresh air inlet. It was always clogged with snow in the winter and pumped wet air across the windshield. So I don't think it's a huge loss.

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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Wed Jul 06, 2016 10:55 pm
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Post Re: build thread from the freezer
Great work Gunni and one Heck of a Vision from start to finish!

It's always the "take this out, replace this, put that back in, now take it back out...repeat" part that gets me!

Way to keep at it :)

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1968 3.5" Lift on 31's Front serpentine belt ViperBuilt 4x4x2 PS C4 '66 Speedo '66 Horn Button- STROPPE goodies: Steering Wheel, Roll Bar, Cactus Smasher
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Thu Jul 07, 2016 7:28 am
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Post Re: build thread from the freezer
jealous of your clamp collection

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1976 Bronco "Green, Yellow, whatever", 1969 Bronco "Red", 1972 Bronco Stocker "Kind of Blue/Grayish"


Thu Jul 07, 2016 8:51 am
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Post Re: build thread from the freezer

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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Thu Jul 07, 2016 11:56 am
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Post Re: build thread from the freezer
I also have clamp envy! I suppose it's one of the lesser evils.

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Fri Jul 08, 2016 9:48 am
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Post Re: build thread from the freezer
Lack of clamps makes the body work so much harder. Those really long reaching ones are the ones that seem to be needed at the most opportune times yet I can never get myself to spend the money on buying them.

Keep up the good work! Looking forward to seeing it all done.

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69 Wagon, 351W, Explorer EFI & Serpentine, ZF5, 35" tires, 3.5 SL, 2 BL, WARN 8274


Fri Jul 08, 2016 10:18 am
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Post Re: build thread from the freezer
Al's HNR sprayed yesterday. Touched up some seam sealer & retaped for bedliner tonight. Spraying bedliner tomorrow after work.

DSCN7951.JPG

DSCN7956.JPG[/attachment

[attachment=0]DSCN7952.JPG


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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Mon Jul 11, 2016 10:45 pm
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Location: Erie
Post Re: build thread from the freezer
Looks good! Can't wait to see the finished product. Always a bit jealous of how good freshly sprayed metal looks.

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1975 Ranger Edition that I've had longer than I've been without it.


Tue Jul 12, 2016 7:31 am
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Joined: Mon Jan 03, 2011 6:07 pm
Posts: 4074
Location: Gardnerville, NV
Post Re: build thread from the freezer

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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Tue Jul 12, 2016 12:21 pm
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Joined: Mon Jan 03, 2011 6:07 pm
Posts: 4074
Location: Gardnerville, NV
Post Re: build thread from the freezer
It's like deja vu, all over again.

DSCN7965.JPG

This is where the project was supposed to start picking up speed. But, unfortunately, due to the catastrophic failure of the bed liner, family visits, and a weekend in Denver at the emergency vet clinic, I'm only now getting ready to start spraying my truck again.

Every 'project' within this giant undertaking has taken about 1 month or more. So frustrating. I spent about 30 man hours stripping the HNR/bedliner disaster, and prepping for round two. The entire surface is now stripped & sanded with 30 grit. Overkill for epoxy primer, but I'm sure it'll stick.

I've taped it off, so that, hopefully, I can peel back 1 piece of 3/4" tape at each edge. This will leave the masking paper, and I can just apply a new piece of 3/4" tape to the edge for the next step. Since it's now a 3 step process, this *should* save me some time. Hopefully by Friday?, I'll be shooting bedliner, again. Planning to shoot epoxy today, but I have to run to C.S. to pick up Bronco parts tomorrow. I'll sand the cured epoxy with 180 grit, then HNR.


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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Sat Jul 30, 2016 10:58 am
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