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www.ColoradoClassicBroncos.com :: View topic - "Cope cut" layout in large diameter pipe
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"Cope cut" layout in large diameter pipe
https://coloradoclassicbroncos.com/viewtopic.php?f=4&t=7394
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Author:  Woodscaper [ Wed Apr 08, 2015 7:26 pm ]
Post subject:  "Cope cut" layout in large diameter pipe

Anybody have short cuts on layout and cutting a 90 degree cope/saddle cut in a 20" diameter .250 wall pipe?
I have the cutting tools, just need layout advice.
Thanks.

Author:  JGZ [ Wed Apr 08, 2015 9:19 pm ]
Post subject:  Re: "Cope cut" layout in large diameter pipe

Cut out a 20" circle on poster board ,lay that down and trace it.

Author:  Dirtheadz [ Thu Apr 09, 2015 2:37 pm ]
Post subject:  Re: "Cope cut" layout in large diameter pipe

I thought their used to be a formula for large pipe, something like 1/4 of the diameter. Hell... I really did drop out & become a statistic, when I thought I wanted to be a mechanical engineer.

Author:  Woodscaper [ Thu Apr 09, 2015 4:31 pm ]
Post subject:  Re: "Cope cut" layout in large diameter pipe

Here is a formua:
X = (R1/Sin (JA)) - (((R1 - Sqr(R1^2-(Cos ( AP ) * R2)^2)) / Sin(JA)) + ((Tan (90 - JA) * (Sin(AP) * R2))))
R1 = large radius
R2 = small radius
JA = Joint Angle
AP = AnglePosition

I also found a method of laying out a pattern.

Author:  Unaweep [ Sun Apr 12, 2015 8:40 am ]
Post subject:  Re: "Cope cut" layout in large diameter pipe

You can purchase paper templates at your welding store, they aren't expensive and will last a lifetime and work on many sizes of tube/pipe and various degrees/angles.


Erik

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