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www.ColoradoClassicBroncos.com - View topic - Excessive brake pad drag?
It is currently Thu Nov 21, 2024 2:01 pm



Reply to topic  [ 13 posts ] 
 Excessive brake pad drag? 
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Post Excessive brake pad drag?
I'm trying to figure out if my front brakes are dragging too much. I have some rear bias issues and I want to make sure it's not a problem with the front brakes before changing to a smaller rear caliper. Someone suggested my front pads might be glazed causing reduced effectiveness/rear bias.

1996 F350 brakes- new calipers (not rebuilt), pads, rotors - All Raybestos
Seems like a "tight spot" when spinning the hubs after installing calipers. Hubs spin fine before calipers are installed. Both sides are the same.

400 miles and the pads look like this. Fairly smooth and slight shinyness. Not as bad as images when you Google "glazed pads", but I'm not sure.
PXL_20231110_034438364.jpg
PXL_20231110_034459540.jpg

Disassembled everything. Resurfaced the rotors with Scotchbrite/Roloc disk on die grinder. Sanded shiny surface off pads (I know that's kind of ghetto). Reassembled, everything is fine but drag is still the same as original install.

Drove the truck and bedded brakes with consecutive hard braking from about 50mph to 10mph. Drove home for 10+ minutes, mostly highway, a few mellow stop signs and pulled into my driveway. I took a quick temp measurement on the rotors. Front= 170*, Rear =80*, ambient temp is about 45*. (Rear brake bias is the same as before dissassembly/reasssembly).

Put the front end on jackstands, spun wheels by hand. I only get about 3/4 rotation at best spinning. Remove wheels and tires, there is drag throughout the rotation with a tight spot at one point. Both sides are the same. Opened caliper bleeders to relieve any possible pressure from MC and drag remained the same.

Is this normal? I feel like there is more drag than I expected.


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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
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Tue Nov 21, 2023 1:43 pm
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Post Re: Excessive brake pad drag?
Are the calipers getting hung up on the mounting points somewhere? I’ve never greased the contacts points, but might be worth a try. Fairly sure any rotor I’ve used has a high spot, nature of the part.

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Sun Nov 26, 2023 12:37 pm
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Post Re: Excessive brake pad drag?
Thanks, I managed to find my mystery drag.

Over the last week I've disassembled, greased and reassembled everything several times. I even removed my bolt on wheel spacers, and changed one new brake caliper hanger for an old one from the axle I cannibalized for the knuckles. I even disconnected my MC from the h-booster, opened bleeders and brake lines at multiple spots on the front system.

Every time, both calipers acted the same. There was a "normal" amount of drag until I applied the brakes with the motor & hydroboost running (drag was even fine if I applied the brakes without the h-boost assist). After pumping the brakes with the h-booster assist there was an excessive amount of drag to the point where I could barely turn the rotors by hand. If I installed a wheel and tire, I could turn the tire but it would not continue to spin after I stopped spinning the wheel.

I posted on a FB page for offroading and someone mentioned they had a burr on a brake pad plate that hung up their brakes. I was completely out of ideas and although I didn't see a burr, I decided to file the surface where the brake pad rides on the caliper hanger anyways. Under the coating on the pad backing plate, I saw how the metal was distorted probably when pressed/cut by a dull punch. I filed all the surfaces on the pad backing plate until the distortion was removed and reinstalled them. Now the pads slide more easily in the hanger and they are obviously retracting with the caliper pistons. Before, they were binding up and not returning to position and slightly dragging on the rotors. I'm not sure if the "burr" from manufacturing was a problem, or if the clearances were just too tight between my new caliper hangers and new pads. Before filing, my pads did slide by hand, and weren't obviously stuck or binding when installing them, so I'm very happy someone mentioned this and that I decided to clean them up before I started throwing new parts at the truck. I would never had guessed they were causing a problem.

I had noticed it took a little more gas pedal to get moving from a stop and my gas mileage had dropped since installing my new axles. I wrote both off as part of the new axle swap. But now the truck is easier to get moving, and it rolls more easily on inclines/stop signs/etc. I also tested my caliper temps after a similar drive and the fronts are running 50*-60* cooler.

Now that this is done and I'm confident my front brakes are good, I can concentrate on my rear bias which still remains. I had some hope this would help balance the fronts and rears, but it hasn't. So now I will be swapping the rear JD7 calipers (3" piston) for Eldo calipers (2.5" piston). I'm pretty sure this is going to make my pedal feel firmer with even less travel to get full braking. I have a smaller master cylinder ready to swap in if this is the case. I like a firm pedal, but I'm right at the point of having no ability to "feather" the brakes and think the smaller rear caliper will only exacerbate this to the brakes either being on or off, no in between. Unfortunately, I need to order new hoses from Crown Performance for the Eldo calipers. They are 7/16" banjo bolts, and the JD7 are 3/8 or 10mm. I had my lines made with the banjo fittings built in and can't just swap the fittings at the calipers. So it's going to take a few weeks to get new hoses made and shipped.


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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Sun Nov 26, 2023 5:23 pm
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Post Re: Excessive brake pad drag?
Burrs on the pads. Going to file that one away for the next time I do any disk brake work.
Thank for the info.


Mon Nov 27, 2023 5:43 am
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Post Re: Excessive brake pad drag?

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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Mon Nov 27, 2023 8:49 am
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Post Re: Excessive brake pad drag?
Strange one! Mine are too loose and no spring clips, so they bounce once the get a little heat in them.

Glad you got it sorted.

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Mon Nov 27, 2023 2:29 pm
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Post Re: Excessive brake pad drag?

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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Mon Nov 27, 2023 2:49 pm
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Post Re: Excessive brake pad drag?
The basis of all my vehicle mods are "improved MPG"!! Or that is what I tell my better half!

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1973 Bronco, 351 SEFI, Locked, discs, 35's ZF-5spd and Atlas 4spd. 235:1 Crawl Ratio. It may be ugly, but it's slow.
http://www.ucora.org


Mon Nov 27, 2023 2:51 pm
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Post Re: Excessive brake pad drag?
now i need to tear apart my bronco. The fronts have always dragged really bad. everything is all new minus the caliper mounts. So i'll check the pads and file away if i need to.

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Rob

74 Ranger EFI351w, 4r70w, ARB 5.13 9in, ARB 5.13D44, and a bunch of other goodies. Best of all the family memories.

04 Mustang Cobra, KenneBell 2.2 feeding a lot of boost on E85. Tire shredding machine

New project: 77 Bronco Ranger, body work and more body work.

Very little left of a 72 durango tan explorer sport


Mon Nov 27, 2023 8:31 pm
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Post Re: Excessive brake pad drag?

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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Mon Nov 27, 2023 9:32 pm
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Post Re: Excessive brake pad drag?
I'll bet you are good Chad. As you say, if there was a real issue, you would have smelled them best case, or saw smoke bellowing out of the fender.

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1973 Bronco, 351 SEFI, Locked, discs, 35's ZF-5spd and Atlas 4spd. 235:1 Crawl Ratio. It may be ugly, but it's slow.
http://www.ucora.org


Tue Nov 28, 2023 10:43 am
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Post Re: Excessive brake pad drag?

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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Tue Nov 28, 2023 1:00 pm
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Post Re: Excessive brake pad drag?
It takes a lot of heat. I wouldnt hesitate to run em. Mine are the chevy stuff so they slide on the bolts.

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Rob

74 Ranger EFI351w, 4r70w, ARB 5.13 9in, ARB 5.13D44, and a bunch of other goodies. Best of all the family memories.

04 Mustang Cobra, KenneBell 2.2 feeding a lot of boost on E85. Tire shredding machine

New project: 77 Bronco Ranger, body work and more body work.

Very little left of a 72 durango tan explorer sport


Tue Nov 28, 2023 8:32 pm
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