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www.ColoradoClassicBroncos.com - View topic - Rox Crusher's frame off refresh and 5.0 EFI swap
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 Rox Crusher's frame off refresh and 5.0 EFI swap 
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Post Re: Explorer 5.0 EFI SWAP
Looking good. Can't wait to see it when it's in.

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Spiritual owner of the now Zoso mobile (1974 Bronco Ranger - EFI 351W-4R70W-ARB front and rear-STC softtop- High Country hood-3 1/2" WH lift- Cross inboard rear shock mnt- Duffs bumpers- Warn 8274- 33's- Cheby disc conversion)


Sat Nov 05, 2011 6:49 pm
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Post Re: Explorer 5.0 EFI SWAP
I like that old Ford blue Jeff. Looks good!


Sat Nov 05, 2011 6:58 pm
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Post Re: Explorer 5.0 EFI SWAP
I guess I might as well face it............I have went from EFI swap to frame off refresh.

I will start posting progress here instead of in separate threads.

Here's what we started with yesterday morning.
IMG_0002.JPG

Thanks to 76FordBronco, Gregg, Viperwolf1, and HorseMan we got the body off with lots of ingenuity by the group.

We averted a near disaster when Viperwolf arrived and shared his experience with the best way to rig the front end for lifting. He came just when we were about to lift it up with it rigged the wrong way (I guess I should have thought this out a bit more). Thank you Phil !

We used one engine hoist rigged to the roll bar through the back hatch and the other rigged under the firewall right at the front door post.
IMG_0004.JPG

Our plan was to lift the body high enough to clear the chassis with the intention of rolling it forward to get it out from under the body. We lifted it sky high (+/- 3/16") but we still couldn't get the body to clear the tires.

So we switched to Plan B which was to remove the wheels / tires and use two jacks to lower the chassis and roll it out sideways.
IMG_0008.JPG

The whole thing was kinda "on-the-fly redneck engineering" but I wouldn't have it any other way as we got it done safely and efficiently.
IMG_0012.JPG

Tomorrow morning I will bring the rolling chassis to the blaster and then head home to work on the body.

Stay tuned !


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Fri Dec 30, 2011 7:36 am
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Post Re: Rox Crusher's frame off refresh and 5.0 EFI swap
My little princess Madison was sick last night / today so I didn't get much done.

I did manage to get the rolling chassis to the sandblaster and back home by the end of the day.

I took it to DTI Trucks up in Wheatridge who did an outstanding job for less than half what BlastTech quoted me. They allowed me to schedule it (rather than "first come first served" with a 5 day wait) so it really worked out well. They offered to paint it for 100 bucks but since I had already bought a gallon of chassis saver I declined.

IMG_0014.JPG

So, we will be get back at it in the morning.


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Fri Dec 30, 2011 7:56 pm
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Post Re: Rox Crusher's frame off refresh and 5.0 EFI swap
So your gonna have it together and wheelin with us on monday?

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74 Ranger EFI351w, 4r70w, ARB 5.13 9in, ARB 5.13D44, and a bunch of other goodies. Best of all the family memories.

04 Mustang Cobra, KenneBell 2.2 feeding a lot of boost on E85. Tire shredding machine

New project: 77 Bronco Ranger, body work and more body work.

Very little left of a 72 durango tan explorer sport


Fri Dec 30, 2011 8:09 pm
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Post Re: Rox Crusher's frame off refresh and 5.0 EFI swap

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Fri Dec 30, 2011 8:26 pm
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Post Re: Rox Crusher's frame off refresh and 5.0 EFI swap
Man......that is awesome!! There is just something about freshly sandblasted Bronco metal.

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Fri Dec 30, 2011 9:12 pm
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Post Re: Rox Crusher's frame off refresh and 5.0 EFI swap
Yesterday Mike and I cleaned up the frame by removing the dual shock brackets on the front and rear and grinding off all the factory installed dingleberries (weld splatter).

Spencer gave us good directions on what to do !

IMG_0002.JPG

Today we got that sucker painted with a nice thick coat of satin black Chassis Saver.

IMG_0004.JPG

We are gonna give it a day or two to cure and then give it a good look over to see if we missed any spots before starting to re-assemble things.


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1977 Sport, 351w OBDII EFI motor, 4R70W auto, 4:88 gears, ARB lockers, 3.5" suspension, 33" tires.


Sun Jan 01, 2012 7:08 pm
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Post Re: Rox Crusher's frame off refresh and 5.0 EFI swap
Lookin' good!!

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Sun Jan 01, 2012 7:17 pm
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Post Re: Rox Crusher's frame off refresh and 5.0 EFI swap
Looks AWESOME (except that little spot you missed).

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Sun Jan 01, 2012 8:35 pm
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Post Re: Rox Crusher's frame off refresh and 5.0 EFI swap
Man...look at that slop all over the garage floor! You guys are messy!

j/k....looks great!

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Sun Jan 01, 2012 8:56 pm
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Post Re: Rox Crusher's frame off refresh and 5.0 EFI swap
Pretty sweet, I wish I could justify doing that to my truck, but my body would probably fold in half pulling it off the frame like that! I'm scared of even trying to replace the body mounts or doing a body lift. That frame will be bomber with the Chassis Saver, that stuff is tough. Good luck.

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74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
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Sun Jan 01, 2012 9:03 pm
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Post Re: Rox Crusher's frame off refresh and 5.0 EFI swap
Looks really nice Rox.

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Sun Jan 01, 2012 10:00 pm
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Post Re: Rox Crusher's frame off refresh and 5.0 EFI swap
Just in case you all think I have just been laying around on the couch !

Got the motor and tranny in.

motor tranny in 2.jpg

motor tranny in 4.jpg


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1977 Sport, 351w OBDII EFI motor, 4R70W auto, 4:88 gears, ARB lockers, 3.5" suspension, 33" tires.


Sun Jan 08, 2012 1:58 pm
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Post Re: Rox Crusher's frame off refresh and 5.0 EFI swap
Lookin good!!

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Sun Jan 08, 2012 2:57 pm
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Post Re: Rox Crusher's frame off refresh and 5.0 EFI swap
Nice work Rox! Sorry I wasn't there to help.


Sun Jan 08, 2012 3:03 pm
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Post Re: Rox Crusher's frame off refresh and 5.0 EFI swap

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Sun Jan 08, 2012 3:54 pm
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Post Re: Rox Crusher's frame off refresh and 5.0 EFI swap

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Wed Jan 11, 2012 7:27 am
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Post Re: Rox Crusher's frame off refresh and 5.0 EFI swap
Dang Rox, at the pace your going you'll be finished before I get home, looks great.

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Wed Jan 11, 2012 7:29 am
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Post Re: Rox Crusher's frame off refresh and 5.0 EFI swap

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1977 Sport, 351w OBDII EFI motor, 4R70W auto, 4:88 gears, ARB lockers, 3.5" suspension, 33" tires.


Wed Jan 11, 2012 5:21 pm
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Post Re: Rox Crusher's frame off refresh and 5.0 EFI swap
We got the BC Broncos tank and skid plate installed yesterday.

Great quality and a pretty stout skid plate.

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1977 Sport, 351w OBDII EFI motor, 4R70W auto, 4:88 gears, ARB lockers, 3.5" suspension, 33" tires.


Sun Jan 15, 2012 12:45 pm
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Post Re: Rox Crusher's frame off refresh and 5.0 EFI swap

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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Sun Jan 15, 2012 12:55 pm
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Post Re: Rox Crusher's frame off refresh and 5.0 EFI swap

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1977 Sport, 351w OBDII EFI motor, 4R70W auto, 4:88 gears, ARB lockers, 3.5" suspension, 33" tires.


Sun Jan 15, 2012 1:15 pm
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Post Re: Rox Crusher's frame off refresh and 5.0 EFI swap
True, I don't really thing the EFI manifold added that much to my truck, compared to the Edelbrock aluminum intake & carb & fuel pump I took off. In the big picture adding a York pump & air dryers probably added as much weight as the EFI swap. Its hard to say, comparing old vs new & different trucks. I'm just guessing when I install my new leaf pack I'm going to have some serious rake.

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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Sun Jan 15, 2012 1:58 pm
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Post Re: Rox Crusher's frame off refresh and 5.0 EFI swap
That is comming along really well! the chassis saver is really nice. Really would like too come see how you plumb the motor if you havent already, looks like you been busy!


Mon Jan 16, 2012 7:13 pm
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Post Re: Rox Crusher's frame off refresh and 5.0 EFI swap

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Wed Jan 18, 2012 2:15 am
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Post Re: Rox Crusher's frame off refresh and 5.0 EFI swap
Did you do the BC kit with frame brackets for the lines? Which fuel pump?

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Thu Jan 19, 2012 6:19 am
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Post Re: Rox Crusher's frame off refresh and 5.0 EFI swap
in tank fuel pump

mounting kit with lines on top of frame

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1977 Sport, 351w OBDII EFI motor, 4R70W auto, 4:88 gears, ARB lockers, 3.5" suspension, 33" tires.


Thu Jan 19, 2012 5:06 pm
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Post Re: Rox Crusher's frame off refresh and 5.0 EFI swap
Sweet...that will be nice!

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Thu Jan 19, 2012 5:07 pm
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Post Re: Rox Crusher's frame off refresh and 5.0 EFI swap
Rox, your avatar is creeping me out.

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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Thu Jan 19, 2012 6:05 pm
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