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www.ColoradoClassicBroncos.com - View topic - Dana 20 popping out of gear in 2 hi
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 Dana 20 popping out of gear in 2 hi 
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Post Dana 20 popping out of gear in 2 hi
Never had this issue before so I'm a little lost. The Dana 20 Has Been Coming Out of gear while cruising on the hwy or around town. Any ideas. Phil rebuilt it so it is in good shape


Thu Jun 19, 2014 3:16 pm
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Post Re: Dana 20 popping out of gear in 2 hi
Weak spring.


Thu Jun 19, 2014 5:14 pm
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Post Re: Dana 20 popping out of gear in 2 hi
Interesting, pretty sure he's rebuilding them with dual springs, I'm sure he'll post up a recommendation.

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Thu Jun 19, 2014 5:55 pm
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Post Re: Dana 20 popping out of gear in 2 hi
It does have dual springs and J type ball pockets. Make sure the rear shifter isn't rubbing anything like the floor sheet metal. Also look for a bent or severely out of balance driveshaft, loose rear yoke, or loose trans to tcase bolts. I know everything inside the case is in good shape.


Thu Jun 19, 2014 9:22 pm
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Post Re: Dana 20 popping out of gear in 2 hi
Just a thought, we swapped the side that the linkage was on for the twin sticks, do you think it may be hanging up on something or maybe the "throw" isn't long enough.

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Thu Jun 19, 2014 9:48 pm
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Post Re: Dana 20 popping out of gear in 2 hi


Thu Jun 19, 2014 10:05 pm
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Post Re: Dana 20 popping out of gear in 2 hi
I do have a little vibration in the resr. I replaced the rear slip yoke and never had it rebalanced. You think I need to check all the bolts on the tcase , tranny, X member? How tight should the bushing bolt be? Where do I just re balance a drive shaft?


Thu Jun 19, 2014 10:18 pm
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Post Re: Dana 20 popping out of gear in 2 hi


Thu Jun 19, 2014 10:41 pm
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