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www.ColoradoClassicBroncos.com - View topic - Digger's '69 Build Thread
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 Digger's '69 Build Thread 
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Post Re: New Member 69
I don't know the first thing about computer modeling but that is impressive as hell

I can imagine that the hood and fenders, especially the top of the fenders, will be challenging

NICE WORK !

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1977 Sport, 351w OBDII EFI motor, 4R70W auto, 4:88 gears, ARB lockers, 3.5" suspension, 33" tires.


Sun Feb 01, 2015 6:40 am
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Cummins R2.8 diesel, ZF5, AtlasII, HP44/BB9, ARBs, coiled / linked suspension, 37" KO2s, full cage, bumpers, etc.
Build Thread:

Average 23.5 mpg, Best tank: 25.1 mpg


Sun Feb 01, 2015 10:11 am
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Post Re: New Member 69
I'm curious-what issues are you seeing?


Sun Feb 01, 2015 7:44 pm
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You do not have the required permissions to view the files attached to this post.

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Cummins R2.8 diesel, ZF5, AtlasII, HP44/BB9, ARBs, coiled / linked suspension, 37" KO2s, full cage, bumpers, etc.
Build Thread:

Average 23.5 mpg, Best tank: 25.1 mpg


Mon Feb 02, 2015 12:52 am
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Post Re: New Member 69
A few more to show some progress. Things are coming together. The more organic shapes like the top and grill were tricky and took a while to hash out.
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by , on Flickr

by , on Flickr


Still need to finish the sides of the top, some interior and small details like hinges, lights, trim rings, etc.

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Cummins R2.8 diesel, ZF5, AtlasII, HP44/BB9, ARBs, coiled / linked suspension, 37" KO2s, full cage, bumpers, etc.
Build Thread:

Average 23.5 mpg, Best tank: 25.1 mpg


Last edited by Digger on Wed Dec 19, 2018 7:58 pm, edited 1 time in total.



Sun Feb 15, 2015 12:34 am
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Post Re: New Member 69
Is the front narrowed? It doesn't look as squared to the windshield.

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69 Wagon, 351W, Explorer EFI & Serpentine, ZF5, 35" tires, 3.5 SL, 2 BL, WARN 8274


Sun Feb 15, 2015 12:47 am
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Post Re: New Member 69
That stuff is frickin cool.Wish I had the time to learn it.Windshield frame should be a trapezoid.


Sun Feb 15, 2015 4:13 am
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There is a fine line between "hobby" and "mental illness"


Sun Feb 15, 2015 8:33 am
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Cummins R2.8 diesel, ZF5, AtlasII, HP44/BB9, ARBs, coiled / linked suspension, 37" KO2s, full cage, bumpers, etc.
Build Thread:

Average 23.5 mpg, Best tank: 25.1 mpg


Sun Feb 15, 2015 9:29 am
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Post Re: New Member 69
Just Here's to help.What version of solid works are you using?


Sun Feb 15, 2015 9:38 am
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Cummins R2.8 diesel, ZF5, AtlasII, HP44/BB9, ARBs, coiled / linked suspension, 37" KO2s, full cage, bumpers, etc.
Build Thread:

Average 23.5 mpg, Best tank: 25.1 mpg


Sun Feb 15, 2015 9:49 am
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Post Re: New Member 69
It's all really cool stuff. What's the end goal with putting all of this together?

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Cummins R2.8 diesel, ZF5, AtlasII, HP44/BB9, ARBs, coiled / linked suspension, 37" KO2s, full cage, bumpers, etc.
Build Thread:

Average 23.5 mpg, Best tank: 25.1 mpg


Sun Feb 15, 2015 10:02 am
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Post Re: New Member 69
Your files and a 5 axis mill I could go crazy.Sure would save a lot of sanding.


Sun Feb 15, 2015 10:12 am
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Cummins R2.8 diesel, ZF5, AtlasII, HP44/BB9, ARBs, coiled / linked suspension, 37" KO2s, full cage, bumpers, etc.
Build Thread:

Average 23.5 mpg, Best tank: 25.1 mpg


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Cummins R2.8 diesel, ZF5, AtlasII, HP44/BB9, ARBs, coiled / linked suspension, 37" KO2s, full cage, bumpers, etc.
Build Thread:

Average 23.5 mpg, Best tank: 25.1 mpg


Sun Feb 15, 2015 10:14 am
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Post Re: New Member 69
I know where one is.


Sun Feb 15, 2015 10:17 am
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Cummins R2.8 diesel, ZF5, AtlasII, HP44/BB9, ARBs, coiled / linked suspension, 37" KO2s, full cage, bumpers, etc.
Build Thread:

Average 23.5 mpg, Best tank: 25.1 mpg


Last edited by Digger on Wed Dec 19, 2018 8:00 pm, edited 1 time in total.



Sun Feb 15, 2015 4:42 pm
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Post Re: New Member 69
Much! This stuff is pretty cool!

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Sun Feb 15, 2015 5:05 pm
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Post Re: New Member 69
I'll hazard a guess that the cropped front and rear portions will be filled by your bumpers?

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Best to Date MPG: 26.6


Sun Feb 15, 2015 5:21 pm
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Post Re: New Member 69
Much better.


Sun Feb 15, 2015 5:28 pm
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Cummins R2.8 diesel, ZF5, AtlasII, HP44/BB9, ARBs, coiled / linked suspension, 37" KO2s, full cage, bumpers, etc.
Build Thread:

Average 23.5 mpg, Best tank: 25.1 mpg


Last edited by Digger on Wed Apr 21, 2021 7:06 pm, edited 1 time in total.



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Post New Member 69
The fold down idea is on my list, inspired by this build on overland expo.

Image
Image

I'd like it to also carry a dirt bike.

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Sun Feb 15, 2015 6:28 pm
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Post Re: New Member 69
Cool!

Got a link?

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Cummins R2.8 diesel, ZF5, AtlasII, HP44/BB9, ARBs, coiled / linked suspension, 37" KO2s, full cage, bumpers, etc.
Build Thread:

Average 23.5 mpg, Best tank: 25.1 mpg


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Post New Member 69
Expedition Portal, not Overland Expo (too many expo forums!)

http://expeditionportal.com/forum/showt ... p?t=129110

One of many threads I'm subscribed to that are inspiring.

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Sun Feb 15, 2015 7:41 pm
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Post Re: New Member 69
Another Update:

With the links finished up, I needed to patch the frame and build some shock mounts. The CAD work paid off and the mounts dropped right in. No fuss.
by , on Flickr

by , on Flickr

by , on Flickr

by , on Flickr

by , on Flickr

by , on Flickr

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Cummins R2.8 diesel, ZF5, AtlasII, HP44/BB9, ARBs, coiled / linked suspension, 37" KO2s, full cage, bumpers, etc.
Build Thread:

Average 23.5 mpg, Best tank: 25.1 mpg


Last edited by Digger on Wed Dec 19, 2018 8:03 pm, edited 1 time in total.



Wed Apr 29, 2015 11:49 pm
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Post Re: New Member 69
One job I have been putting off was rebuilding the rear brakes, but it couldn't wait any longer.
by , on Flickr


I had previously modified the E-brake lever to work the Ranger's shorter cables, but now needed to un-modify it back to stock
by , on Flickr

by , on Flickr



Got a "little" help the other night.
by , on Flickr

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Cummins R2.8 diesel, ZF5, AtlasII, HP44/BB9, ARBs, coiled / linked suspension, 37" KO2s, full cage, bumpers, etc.
Build Thread:

Average 23.5 mpg, Best tank: 25.1 mpg


Last edited by Digger on Wed Dec 19, 2018 8:06 pm, edited 1 time in total.



Wed Apr 29, 2015 11:52 pm
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Post Re: New Member 69
With brakes rebuilt, I started laying out the new lines.
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by , on Flickr

by , on Flickr

by , on Flickr




I made this little retainer to keep the ARB line out of the driveshaft.
by , on Flickr

by , on Flickr



Then routed the brake, ARB and vent lines together.
by , on Flickr

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Cummins R2.8 diesel, ZF5, AtlasII, HP44/BB9, ARBs, coiled / linked suspension, 37" KO2s, full cage, bumpers, etc.
Build Thread:

Average 23.5 mpg, Best tank: 25.1 mpg


Last edited by Digger on Wed Dec 19, 2018 8:09 pm, edited 1 time in total.



Wed Apr 29, 2015 11:56 pm
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Post Re: New Member 69
After installing the 23 gallon "Sherman Tank", I didn't feel like following the instructions to weld the tank to the mounting brackets, so I made these safety retainer brackets instead.
by , on Flickr



Then installed the shocks.
by , on Flickr

by , on Flickr


Not the greatest pic, but it's coming together.
by , on Flickr

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Cummins R2.8 diesel, ZF5, AtlasII, HP44/BB9, ARBs, coiled / linked suspension, 37" KO2s, full cage, bumpers, etc.
Build Thread:

Average 23.5 mpg, Best tank: 25.1 mpg


Last edited by Digger on Wed Dec 19, 2018 8:10 pm, edited 1 time in total.



Wed Apr 29, 2015 11:59 pm
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