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www.ColoradoClassicBroncos.com - View topic - 69 Dudes-- Just the beginning
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 69 Dudes-- Just the beginning 
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Post Re: 69 Dudes-- Just the beginning
Nice,

Glad that worked. I've had that link saved for a long time.

How much body lift do you have?

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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Sun Feb 21, 2016 7:39 pm
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Post Re: 69 Dudes-- Just the beginning

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69 Wagon, 351W, Explorer EFI & Serpentine, ZF5, 35" tires, 3.5 SL, 2 BL, WARN 8274


Sun Feb 21, 2016 8:30 pm
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Post Re: 69 Dudes-- Just the beginning
Removed the long tube headers that had originally come with the Bronco. Will be installing shorties from BH. Pretty big difference.

Image

The passenger side does touch the inner fender so I'll have to figure that out. Might first try to loosen the body mounts and slide the body over 1/4" or so. If not, I'll have to cut and move the inner fender over a tad...

Image

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69 Wagon, 351W, Explorer EFI & Serpentine, ZF5, 35" tires, 3.5 SL, 2 BL, WARN 8274


Sat Mar 05, 2016 6:18 pm
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Post Re: 69 Dudes-- Just the beginning
Are those BC Broncos?

Mine are way too close to the transmission. I couldn't even get the ZF in with the headers on. Not even close.

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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Sat Mar 05, 2016 8:39 pm
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Post Re: 69 Dudes-- Just the beginning

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69 Wagon, 351W, Explorer EFI & Serpentine, ZF5, 35" tires, 3.5 SL, 2 BL, WARN 8274


Sat Mar 05, 2016 8:46 pm
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Post Re: 69 Dudes-- Just the beginning
Damn. Trade ya? LOL.

Don't push the body, you'll screw up your hood/fender gaps.

Adjust the inner fender.

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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Sat Mar 05, 2016 9:01 pm
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Post Re: 69 Dudes-- Just the beginning

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69 Wagon, 351W, Explorer EFI & Serpentine, ZF5, 35" tires, 3.5 SL, 2 BL, WARN 8274


Sat Mar 05, 2016 9:17 pm
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Post Re: 69 Dudes-- Just the beginning
If you just push the front of the truck (2 body mounts under radiator support) it will only push the front over. It will make your hood opening diamond, or parallelogram shape, not a square or rectangle. So your square hood won't fit in the opening with even gaps.

You'd have to loosen all the bodymounts, and push the whole body over. I don't know that its worth it.

Just bend the inner fender.

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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Sat Mar 05, 2016 9:36 pm
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Post Re: 69 Dudes-- Just the beginning

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69 Wagon, 351W, Explorer EFI & Serpentine, ZF5, 35" tires, 3.5 SL, 2 BL, WARN 8274


Sat Mar 05, 2016 9:51 pm
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Post Re: 69 Dudes-- Just the beginning
It would probably work. just labor intensive.

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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Sat Mar 05, 2016 9:54 pm
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Post 69 Dudes-- Just the beginning
Don't move the body, the BH headers touching the inner fender skirt is common. Pop a couple of the spot welds and make a small bend at the seam, then re-attach.

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Sun Mar 06, 2016 10:23 am
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Post Re: 69 Dudes-- Just the beginning
I'm with Kinder. Modify the fenderwell. I had to do the same thing on mine.

Image
Image

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Sun Mar 06, 2016 10:44 am
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Post Re: 69 Dudes-- Just the beginning
After a long day yesterday and a lot of help and fab skills from Justin, the transmission is now officially attached and installed. Everything tucks up nicely, and feels very strong. We were also able to re-use the stock holes.

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I was able to get the D20 and Trans mount to barely hang below the frame rail.

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Also- I did cut the fender where it was tight on the passenger side. I was a little frustrated trying to fit the BH exhaust as no matter what we tried, it refused to line up. I finally called BH and ultimately talked with Tyler. He actually came over to take a look and admitted both sides were about 1.5-2" too short and took a couple pieces with him to add a couple sections that will hopefully be the trick. A little frustrating but I feel fortunate I'm local to BH and kudos to that kind of customer service from Tyler.

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69 Wagon, 351W, Explorer EFI & Serpentine, ZF5, 35" tires, 3.5 SL, 2 BL, WARN 8274


Mon Mar 07, 2016 6:18 pm
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Post Re: 69 Dudes-- Just the beginning
Trans crossmember looks great!

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Mon Mar 07, 2016 8:03 pm
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Post Re: 69 Dudes-- Just the beginning
That crossmember is damn sexy. That Justin is a swell fella...... Nice work, both of you.

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Last edited by D&D72 on Tue Mar 08, 2016 7:11 pm, edited 1 time in total.



Mon Mar 07, 2016 9:04 pm
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Post Re: 69 Dudes-- Just the beginning
looks great!

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1976 Bronco "Green, Yellow, whatever", 1969 Bronco "Red", 1972 Bronco Stocker "Kind of Blue/Grayish"


Mon Mar 07, 2016 9:43 pm
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Post Re: 69 Dudes-- Just the beginning
Good job.


Tue Mar 08, 2016 1:48 am
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Post Re: 69 Dudes-- Just the beginning
You guys did a great job! You will like having a nearly flat belly.

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1973 Bronco, 351 SEFI, Locked, discs, 35's ZF-5spd and Atlas 4spd. 235:1 Crawl Ratio. It may be ugly, but it's slow.
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Tue Mar 08, 2016 2:42 am
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Post Re: 69 Dudes-- Just the beginning

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Cummins R2.8 diesel, ZF5, AtlasII, HP44/BB9, ARBs, coiled / linked suspension, 37" KO2s, full cage, bumpers, etc.
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Tue Mar 08, 2016 9:45 am
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Post Re: 69 Dudes-- Just the beginning
Super nice.

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"America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe
74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges
72 U15- Explorer Sport-Candyapple Red (1 of 141)


Tue Mar 08, 2016 1:02 pm
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Post Re: 69 Dudes-- Just the beginning

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That guy John.... whatta Jerk.


Tue Mar 08, 2016 7:10 pm
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Post Re: 69 Dudes-- Just the beginning
Shiny new parts have been installed! Bronco Hut headers and exhaust are in (not without modification). So I'm running a 351W EFI with stock truck oil pan and ZF5 transmission. The passenger side headers just barely hit the inner fender so I cut the seam, folded over the back side and spot welded the seam back to look relatively stock. I went for the ceramic headers and the passenger side easily dropped in from the top and the driver side easily went in from the bottom.

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Now onto the exhaust. This is where things got a little frustrating. Overall, the exhaust is very nice. Modular with the option to clamp or weld. All SS so won't rust. 2" pipe from headers, through the crossover to the collection piece where it goes 3" for the entire rest of the way. It also came with the O2 sensor bunges installed. What BH doesn't tell you is this was made to fit a stock Bronco oil pan (or "smaller" oil pan). It's designed to hug the oil pan so tightly, that there is no room for even a stock truck pan from a 351W, which I had. If you have a 351W, be sure to know which oil pan you have as modifications will be required for this to fit. After welding a couple of inches to the two pieces attaching to the headers, I eventually got everything to fit. I did have to pay for the modification so keep that in mind if you're budgeting for this exhaust and have similar engine components as mine. Another frustration was the lack of instructions but I've been told they're working on that. Fortunately I picked this up at BH and Tyler was able to give me some pointers and give me a few important notes on the install. The headers/exhaust also didn't come with any bolts to connect the two but when I picked up the modified pieces, they gave me bolts. They also gave me the header gaskets at no charge.

All said and done, I'm pleased how it looks and fits now. I can't wait to hear it and see what kind of performance improvements I get.

Image

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Image

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69 Wagon, 351W, Explorer EFI & Serpentine, ZF5, 35" tires, 3.5 SL, 2 BL, WARN 8274


Mon Mar 14, 2016 5:08 pm
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Post Re: 69 Dudes-- Just the beginning
Looks great. Have you chosen a muffler? Running a cat?

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1973 Bronco, 351 SEFI, Locked, discs, 35's ZF-5spd and Atlas 4spd. 235:1 Crawl Ratio. It may be ugly, but it's slow.
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Tue Mar 15, 2016 2:35 am
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Post Re: 69 Dudes-- Just the beginning
Looking very good!

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Wilma - 71 1/2 Wagon; 3 1/2" WH lift, 1" BL, NP435, Chebby disc front, WH twin stick D20, EFI 302, Cool hood scoop, mucho cancer; purchased in 1990.


Tue Mar 15, 2016 8:04 am
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Post Re: 69 Dudes-- Just the beginning
Nice work Eck!
I like the inner fender mod. It always sucks to start out on one project and get side-tracked with another, but you took that inner fender and made it your B*!$H!
Keep it up thumbs up thumbs up thumbs up

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Tue Mar 15, 2016 8:09 am
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Post Re: 69 Dudes-- Just the beginning

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69 Wagon, 351W, Explorer EFI & Serpentine, ZF5, 35" tires, 3.5 SL, 2 BL, WARN 8274


Tue Mar 15, 2016 8:44 am
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Post Re: 69 Dudes-- Just the beginning
There is no real brand. It's a clone of the sample they sent to the manufacturer.


Tue Mar 15, 2016 10:57 am
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Post Re: 69 Dudes-- Just the beginning
Do you know who the exhaust manufacturer is? It's one of the nicest I've seen.


Tue Mar 15, 2016 7:57 pm
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Post Re: 69 Dudes-- Just the beginning


Tue Mar 15, 2016 8:39 pm
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Post Re: 69 Dudes-- Just the beginning
I'm currently in a holding pattern for finishing the front axle. Yesterday I was able to get the radius arms mounted to the axle with bushings and they ended up very even on the first shot (thanks Tim for the help).

I decided to start running electrical and install the ARB components. I'm going to fab a small box to mount on the roll cage between the cage and vent window. Should hide everything nicely and give me easy access to the switches. This is probably temporary until I decide what I want to do...

Image

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Tue Mar 22, 2016 7:20 pm
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