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It is currently Fri Nov 22, 2024 2:43 am
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build thread from the wind tunnel
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Jesus_man
Official CCB Member
Joined: Thu Nov 11, 2010 10:36 am Posts: 5984 Location: California
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Re: build thread from the freezer
Awesome!! Cant wait to see it moving again like Justin's rig.
_________________ 1973 Bronco, 351 SEFI, Locked, discs, 35's ZF-5spd and Atlas 4spd. 235:1 Crawl Ratio. It may be ugly, but it's slow. http://www.ucora.org
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Fri May 27, 2016 12:07 am |
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Gunnibronco
Official CCB Member
Joined: Mon Jan 03, 2011 6:07 pm Posts: 4074 Location: Gardnerville, NV
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Re: build thread from the freezer
Thanks guys. Hopefully with this 3 day weekend coming up, I can really start finishing parts of this project. Its starting to feel like a bunch of small "projects" need done now. But still a lot to do.
_________________ "America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe 74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges 72 U15- Explorer Sport-Candyapple Red (1 of 141)
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Fri May 27, 2016 7:25 am |
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Justin
Official CCB Member
Joined: Sun Oct 10, 2010 12:04 am Posts: 6198 Images: 0 Location: Lakewood
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Re: build thread from the freezer
I kept being surprised at how long all those little details took to do them right.
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Fri May 27, 2016 9:20 am |
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Gunnibronco
Official CCB Member
Joined: Mon Jan 03, 2011 6:07 pm Posts: 4074 Location: Gardnerville, NV
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Re: build thread from the freezer
It's starting to get to me. I think I'm rounding the corner and then slam into a brick wall, again. I have to make everything for this truck at this point. I can't wait to take one apart & put it back together 'stock'.
_________________ "America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe 74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges 72 U15- Explorer Sport-Candyapple Red (1 of 141)
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Fri May 27, 2016 12:53 pm |
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Eck
Official CCB Member
Joined: Thu Oct 25, 2012 9:33 pm Posts: 2460
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Re: build thread from the freezer
_________________ 69 Wagon, 351W, Explorer EFI & Serpentine, ZF5, 35" tires, 3.5 SL, 2 BL, WARN 8274
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Fri May 27, 2016 1:07 pm |
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Gunnibronco
Official CCB Member
Joined: Mon Jan 03, 2011 6:07 pm Posts: 4074 Location: Gardnerville, NV
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Re: build thread from the freezer
Making it yourself is harder.
I make beat up crap look good for a living. Lol.
_________________ "America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe 74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges 72 U15- Explorer Sport-Candyapple Red (1 of 141)
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Fri May 27, 2016 2:26 pm |
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Kinder
Official CCB Member
Joined: Wed Sep 29, 2010 10:03 pm Posts: 4371 Images: 0 Location: Parker, CO
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Re: build thread from the freezer
_________________ Best to Date MPG: 26.6
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Fri May 27, 2016 5:06 pm |
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Gunnibronco
Official CCB Member
Joined: Mon Jan 03, 2011 6:07 pm Posts: 4074 Location: Gardnerville, NV
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Re: build thread from the freezer
Making steady progress, but I've been bad about pics & posting up.
The front cage is basically finalized & removed for finish welding & paint.
New battery location in cowl is boxed in.
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Gas lines & pumps, brake lines, tank filler & vents all plumbed (new filler neck location), vents for axles are run.
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I adjusted the Atlas crossmember up just a bit, and finalized the driveline placement. Transmission crossmember is built. Both are finish welded, and just need a little trimming and paint.
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I've started bracing up the floor with 1"x 1/8" square, and building a basic framework from 1/4" round to get the floor's shape.
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You do not have the required permissions to view the files attached to this post.
_________________ "America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe 74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges 72 U15- Explorer Sport-Candyapple Red (1 of 141)
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Tue Jun 21, 2016 10:43 pm |
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Jesus_man
Official CCB Member
Joined: Thu Nov 11, 2010 10:36 am Posts: 5984 Location: California
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Re: build thread from the freezer
Keep at it Chad!! I hope you get to enjoy this hard work THIS summer!
_________________ 1973 Bronco, 351 SEFI, Locked, discs, 35's ZF-5spd and Atlas 4spd. 235:1 Crawl Ratio. It may be ugly, but it's slow. http://www.ucora.org
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Wed Jun 22, 2016 12:52 am |
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Gunnibronco
Official CCB Member
Joined: Mon Jan 03, 2011 6:07 pm Posts: 4074 Location: Gardnerville, NV
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Re: build thread from the freezer
Thanks, I think a few more weeks will put me very close.
_________________ "America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe 74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges 72 U15- Explorer Sport-Candyapple Red (1 of 141)
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Wed Jun 22, 2016 7:21 am |
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Digger
Official CCB Member
Joined: Fri Jun 21, 2013 8:53 pm Posts: 1276
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Re: build thread from the freezer
Looks like you're making good progress! I like your strategy of using 1/4" round rod for shaping the body.
_________________ Cummins R2.8 diesel, ZF5, AtlasII, HP44/BB9, ARBs, coiled / linked suspension, 37" KO2s, full cage, bumpers, etc. Build Thread:
Average 23.5 mpg, Best tank: 25.1 mpg
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Wed Jun 22, 2016 8:27 am |
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Rox Crusher
Official CCB Member
Joined: Sun Oct 10, 2010 5:36 pm Posts: 3980 Location: Roxborough Park, Colorado
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Re: build thread from the freezer
Chad, I missed some of these latest updates.
It's looking great.
You'll be ready to battle the rocks in no time !
_________________ 1977 Sport, 351w OBDII EFI motor, 4R70W auto, 4:88 gears, ARB lockers, 3.5" suspension, 33" tires.
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Wed Jun 22, 2016 9:01 am |
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landshark
Official CCB Member
Joined: Fri Oct 14, 2011 12:16 am Posts: 3942 Location: Denver, Wash Park Area
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Re: build thread from the freezer
looks good dude, get it done!
_________________ 1976 Bronco "Green, Yellow, whatever", 1969 Bronco "Red", 1972 Bronco Stocker "Kind of Blue/Grayish"
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Wed Jun 22, 2016 11:09 am |
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Gunnibronco
Official CCB Member
Joined: Mon Jan 03, 2011 6:07 pm Posts: 4074 Location: Gardnerville, NV
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Re: build thread from the freezer
Thanks guys.
This has been a real battle. It's been kicking my ass lately (for the last couple months really). It's nice to see it coming together, and getting things right & finished. I actually set my seats & center console back in the truck for a few minutes over the weekend. It felt pretty good.
Currently my goal is to finish drilling the frame for my tcase mount. On the driver's side, it's plated with 3/16", and on the passenger side I'm sleeving the frame with pipe. The trans mount is done. Hopefully, tonight, the tcase mount will be too. Then I need to add some metal to the notch in my frame. Less for strength, more to keep water, mud, etc from collecting & rusting. Then, in theory, work on my frame should be done. Then back to the floor.
_________________ "America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe 74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges 72 U15- Explorer Sport-Candyapple Red (1 of 141)
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Wed Jun 22, 2016 12:14 pm |
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Gunnibronco
Official CCB Member
Joined: Mon Jan 03, 2011 6:07 pm Posts: 4074 Location: Gardnerville, NV
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Re: build thread from the freezer
You do not have the required permissions to view the files attached to this post.
_________________ "America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe 74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges 72 U15- Explorer Sport-Candyapple Red (1 of 141)
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Sun Jun 26, 2016 10:01 pm |
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Kinder
Official CCB Member
Joined: Wed Sep 29, 2010 10:03 pm Posts: 4371 Images: 0 Location: Parker, CO
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Re: build thread from the freezer
Wait, when did I miss the doubler in front of the Atlas?
_________________ Best to Date MPG: 26.6
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Mon Jun 27, 2016 7:38 am |
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Gunnibronco
Official CCB Member
Joined: Mon Jan 03, 2011 6:07 pm Posts: 4074 Location: Gardnerville, NV
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Re: build thread from the freezer
No separate doubler. It's actually the 2.7:1 reducer that adds the extra gears making a regular Atlas an Atlas 4 speed.
_________________ "America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe 74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges 72 U15- Explorer Sport-Candyapple Red (1 of 141)
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Mon Jun 27, 2016 7:42 am |
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Kinder
Official CCB Member
Joined: Wed Sep 29, 2010 10:03 pm Posts: 4371 Images: 0 Location: Parker, CO
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Re: build thread from the freezer
Cool! I'm an Atlas newb. I do like the skeletal look of the 1/4 round, I'll remember it for future projects.
_________________ Best to Date MPG: 26.6
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Mon Jun 27, 2016 7:44 am |
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Gunnibronco
Official CCB Member
Joined: Mon Jan 03, 2011 6:07 pm Posts: 4074 Location: Gardnerville, NV
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Re: build thread from the freezer
Some action shots of the tunnel cover build
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Finished product
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The center console is about 1" higher than it used to be, but feels pretty good. Floor is stiff & has no real noticeable flex.
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Pulled the top & cage. Finishing patches & prepping for Al's HNR & bed liner. Might be putting it on this weekend. Planning to do the cowl & new battery location, rear wheel wells & tub. I'm going to do a medium gray bedliner.
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You do not have the required permissions to view the files attached to this post.
_________________ "America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe 74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges 72 U15- Explorer Sport-Candyapple Red (1 of 141)
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Wed Jul 06, 2016 10:44 pm |
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Eck
Official CCB Member
Joined: Thu Oct 25, 2012 9:33 pm Posts: 2460
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Re: build thread from the freezer
Nice work. Did you make the tunnel cover removable or is it welded in? Also- did you omit your heater for the new battery location?
_________________ 69 Wagon, 351W, Explorer EFI & Serpentine, ZF5, 35" tires, 3.5 SL, 2 BL, WARN 8274
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Wed Jul 06, 2016 10:51 pm |
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Gunnibronco
Official CCB Member
Joined: Mon Jan 03, 2011 6:07 pm Posts: 4074 Location: Gardnerville, NV
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Re: build thread from the freezer
It's welded in. With 2 floor crossmembers cut out, welding it in added needed strength.
I still have a heater, just no fresh air inlet. It was always clogged with snow in the winter and pumped wet air across the windshield. So I don't think it's a huge loss.
_________________ "America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe 74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges 72 U15- Explorer Sport-Candyapple Red (1 of 141)
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Wed Jul 06, 2016 10:55 pm |
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mickphatmac
Official CCB Member
Joined: Fri Mar 16, 2012 10:26 am Posts: 1810 Images: 14 Location: Evans,CO
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Re: build thread from the freezer
Great work Gunni and one Heck of a Vision from start to finish!
It's always the "take this out, replace this, put that back in, now take it back out...repeat" part that gets me!
Way to keep at it :)
_________________ 1968 3.5" Lift on 31's Front serpentine belt ViperBuilt 4x4x2 PS C4 '66 Speedo '66 Horn Button- STROPPE goodies: Steering Wheel, Roll Bar, Cactus Smasher SOLD :(1972 Explorer Sport - '66 Eyebrow Grill - '66 Speedometer - Stroppe Steering Wheel - Stroppe RollBar - ViperBuilt C4
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Thu Jul 07, 2016 7:28 am |
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landshark
Official CCB Member
Joined: Fri Oct 14, 2011 12:16 am Posts: 3942 Location: Denver, Wash Park Area
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Re: build thread from the freezer
jealous of your clamp collection
_________________ 1976 Bronco "Green, Yellow, whatever", 1969 Bronco "Red", 1972 Bronco Stocker "Kind of Blue/Grayish"
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Thu Jul 07, 2016 8:51 am |
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Gunnibronco
Official CCB Member
Joined: Mon Jan 03, 2011 6:07 pm Posts: 4074 Location: Gardnerville, NV
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Re: build thread from the freezer
_________________ "America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe 74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges 72 U15- Explorer Sport-Candyapple Red (1 of 141)
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Thu Jul 07, 2016 11:56 am |
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Kinder
Official CCB Member
Joined: Wed Sep 29, 2010 10:03 pm Posts: 4371 Images: 0 Location: Parker, CO
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Re: build thread from the freezer
I also have clamp envy! I suppose it's one of the lesser evils.
_________________ Best to Date MPG: 26.6
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Fri Jul 08, 2016 9:48 am |
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Eck
Official CCB Member
Joined: Thu Oct 25, 2012 9:33 pm Posts: 2460
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Re: build thread from the freezer
Lack of clamps makes the body work so much harder. Those really long reaching ones are the ones that seem to be needed at the most opportune times yet I can never get myself to spend the money on buying them.
Keep up the good work! Looking forward to seeing it all done.
_________________ 69 Wagon, 351W, Explorer EFI & Serpentine, ZF5, 35" tires, 3.5 SL, 2 BL, WARN 8274
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Fri Jul 08, 2016 10:18 am |
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Gunnibronco
Official CCB Member
Joined: Mon Jan 03, 2011 6:07 pm Posts: 4074 Location: Gardnerville, NV
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Re: build thread from the freezer
Al's HNR sprayed yesterday. Touched up some seam sealer & retaped for bedliner tonight. Spraying bedliner tomorrow after work.
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You do not have the required permissions to view the files attached to this post.
_________________ "America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe 74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges 72 U15- Explorer Sport-Candyapple Red (1 of 141)
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Mon Jul 11, 2016 10:45 pm |
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phyler
Official CCB Member
Joined: Sat Oct 02, 2010 9:41 pm Posts: 1201 Location: Erie
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Re: build thread from the freezer
Looks good! Can't wait to see the finished product. Always a bit jealous of how good freshly sprayed metal looks.
Sent from my Venue 8 7840 using Tapatalk
_________________ 1975 Ranger Edition that I've had longer than I've been without it.
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Tue Jul 12, 2016 7:31 am |
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Gunnibronco
Official CCB Member
Joined: Mon Jan 03, 2011 6:07 pm Posts: 4074 Location: Gardnerville, NV
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Re: build thread from the freezer
_________________ "America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe 74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges 72 U15- Explorer Sport-Candyapple Red (1 of 141)
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Tue Jul 12, 2016 12:21 pm |
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Gunnibronco
Official CCB Member
Joined: Mon Jan 03, 2011 6:07 pm Posts: 4074 Location: Gardnerville, NV
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Re: build thread from the freezer
It's like deja vu, all over again.
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This is where the project was supposed to start picking up speed. But, unfortunately, due to the catastrophic failure of the bed liner, family visits, and a weekend in Denver at the emergency vet clinic, I'm only now getting ready to start spraying my truck again.
Every 'project' within this giant undertaking has taken about 1 month or more. So frustrating. I spent about 30 man hours stripping the HNR/bedliner disaster, and prepping for round two. The entire surface is now stripped & sanded with 30 grit. Overkill for epoxy primer, but I'm sure it'll stick.
I've taped it off, so that, hopefully, I can peel back 1 piece of 3/4" tape at each edge. This will leave the masking paper, and I can just apply a new piece of 3/4" tape to the edge for the next step. Since it's now a 3 step process, this *should* save me some time. Hopefully by Friday?, I'll be shooting bedliner, again. Planning to shoot epoxy today, but I have to run to C.S. to pick up Bronco parts tomorrow. I'll sand the cured epoxy with 180 grit, then HNR.
You do not have the required permissions to view the files attached to this post.
_________________ "America is at that awkward stage. It's too late to work within the system, but too early to shoot the bastards." – Claire Wolfe 74-AWB 98", ZF5, Atlas4, TGW HP1060 and HP1014 axles, ARBs, 37's, 3.5" lift-5.5" front coil springs, Tahoe rear springs, EFI 302, h-boost, York OBA, 4x4x2, custom dash & gauges 72 U15- Explorer Sport-Candyapple Red (1 of 141)
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Sat Jul 30, 2016 10:58 am |
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